Boosting the Condition of Your Equipment

Business productivity and profits depend on the optimum performance of the equipment in your facility. When motor failure creates unscheduled downtime, this impacts the smooth operation of your business. Improve the condition of your equipment using the following essential techniques.

Regular inspections and current operator training go a long way

Large machinery utilized in the facility requires ongoing inspection, which begins as early as the time of purchase. This is a process that you should implement as a part of your asset maintenance program. You would not want to risk any potential problem from getting worse and affecting your bottom line.

Also, you have to realize the importance of operator training. Your employees may come and go, or your senior machinery operators eventually need to refresh their skills. As improper operation results in breakdowns of equipment, make it a point to update the operator manual and training to prevent issues with your machinery.

The value of proper lubrication

Any moving part in your machinery requires the right lubricant to minimize friction and premature wear and tear. This means that you need to check the manufacturer’s recommendations carefully when it comes to using the type of grease and oil for each component in your motor equipment.

Moreover, you should check for grease accumulation on pistons and leaks around the oil seals. Get the lubricants inspected to determine issues with large machinery. Specialists analyze the buildup of contaminants in the used oil. This analysis provides information on certain parts of your motor that may be undergoing breakdown.

Maintain a clean environment for your machinery

Although machines have filters and seals that prevent the working parts from contamination, you need to inspect these components at regular intervals to ensure their excellent condition. Change the filters whenever necessary and keep the breathers clean.

Use an enclosed area when storing large machinery. Harsh weather conditions such as the wind and intense heat encourage rust. So a clean shed is ideal for prolonging the lifespan of your equipment. You should also run the machinery at regular intervals when not in use to keep every component in check.

Schedule maintenance and repair of machinery

Implement a preventive maintenance program to ensure the life and condition of your equipment. Key components must regularly be inspected as these impact the performance of your machinery such as the electrical systems and fluids. You should also be aware of the items that require inspection and set specific schedules for these checks.

Check and replace friction materials, gearboxes, shafts, gears, and bearings. Seal checks are also important as this prevents the contamination of the bearing raceway. Most importantly, when performing maintenance checks, keep all the records obtained. This allows you to review the history of your machinery including repairs or inspections made, which are all essential in improving its performance and lifespan.